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TheDieselStore.com, Fuel Injection Equipment, Bolingbrook, IL

FSD Cooler, For 1994 - 2004 GM 6.5 L Diesels

click images to enlarge

Part Number: FSD01

$152.63

Quantity:

Product Description

The Diesel Store proudly presents the Solution to the 6.5 liter Diesel Electronic Pump "PMD" Failure. PMD stands for "Pump Mounted Driver" which is the electronic unit that is mounted directly on the side of the injection pump. The PMD creates a lot of heat, which is why it is mounted directly on the side of the fuel injection pump. The heat transfer pad between the PMD & Injection Pump helps dissipate the heat created by the PMD. The problem is, all this extra heat causes failures with the pump, electronics, and the PMD itself. In addition, the injection pump is buried beneath the air intake manifold, which has a decorative plastic manifold cover that compounds the heat problem.


GM 6.5L Fuel Solenoid Driver - NOT INCLUDED


Now available is the FSD COOLER, which removes the PMD from its original location and places it out in the open. Mounted on an aircraft style finned aluminum cooler, which displaces the heat created by the PMD reduces injection pump and PMD heat related failures. This product has been out in the market for some time, and has astonishing results. The FSD Cooler can save you thousands of dollars in down time, repair time, and costly parts as well as reduce repeat failures.
This unit can be installed at the time of pump replacement, or installed with the injection pump in place. If installed with a rebuilt pump, remove the PMD before pump installation. If the FSD is added to keep the pump and electronics from overheating and becoming a problem, it is recommended to install FSD with a new PMD. Simply install PMD on FSD cooler, unplug harness from pump and plug in, mount the FSD to the intake manifold and you and your truck are ready to roll.
Average FSD* temperature after 100 km driving distance, at 100 Km/h and 25�C ambient temperature.


Manufacturer Supplied Chart and Information New FSD modules #34583 were used in these tests.

Test vehicle: 1997 K2500 � 4WD � automatic � 4.10 rear end � �3901 Kg GVWR � AC turned off.
Conditions Pump Mounted FSD Cooler Mounted
w/ High Fuel Level 73�C, 163�F 55�C, 131�F
w/ Low Fuel Level 89�C, 192�F 55�C, 131�F
& Hauling an enclosed trailer 98�C, 208�F 58�C, 136�F
& with a non-operating lift pump 103�C, 217�F 58�C, 136�F

*NOTE - Hummer and Chevy Vans will need an additional installation kit to mount the FSD Cooler onto the intake manifold (part# FSDVAN). Also with vans and hummers a hole must be drilled into the heatsink so it can be mounted.

Includes

1-FSD Cooler heatsink
1-#9 Resistor
1-FSD Mounting Pad
All install hardware including bolts and o-rings
(note-New PMD is not included with this package)

Application

Note: Application info may not be 100% accurate. Please read the above description to confirm that this part will fit your vehicle.
1996-2001 AM General Hummer
Submodels:
Base
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1994 Chevrolet Blazer
Submodels:
Base, Silverado, Silverado Sport
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1998 Chevrolet C1500
Submodels:
Base, Cheyenne, Silverado, WT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1995-1999 Chevrolet C1500 Suburban
Submodels:
Base, LS, LT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-2000 Chevrolet C2500
Submodels:
Base, Cheyenne, Silverado, WT, LS
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1999 Chevrolet C2500 Suburban
Submodels:
Base, Silverado, LS, LT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-2002 Chevrolet C3500
Submodels:
Base, Cheyenne, Silverado, LS, HD
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1996-2002 Chevrolet Express 2500
Submodels:
LS, Base
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1996-2002 Chevrolet Express 3500
Submodels:
Base, LS
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1996-1996 Chevrolet G30
Submodels:
Beauville, Chevy Van, Hi-Cube
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1998 Chevrolet K1500
Submodels:
Base, Cheyenne, Silverado, WT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1995-1999 Chevrolet K1500 Suburban
Submodels:
Base, LS, LT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-2000 Chevrolet K2500
Submodels:
Base, Cheyenne, Silverado, WT, LS
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1999 Chevrolet K2500 Suburban
Submodels:
Base, Silverado, LS, LT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-2000 Chevrolet K3500
Submodels:
Base, Cheyenne, Silverado, LS
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1999 Chevrolet P30
Submodels:
Base
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1997-1998 Chevrolet School Bus Chassis
Submodels:
B7T042
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1995-1999 Chevrolet Tahoe
Submodels:
Base, LS, LT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1998 GMC C1500
Submodels:
Sierra SL, Sierra SLE, Sierra SLT, Sierra Special, Sierra GT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1995-1999 GMC C1500 Suburban
Submodels:
Base, SLE, SLT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-2000 GMC C2500
Submodels:
Sierra SL, Sierra SLE, Sierra SLT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1999 GMC C2500 Suburban
Submodels:
Base, SLE, SLT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-2002 GMC C3500
Submodels:
Sierra SL, Sierra SLE, Sierra SLT, HD
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1996-1996 GMC G3500
Submodels:
Rally Camper Special, Vandura Special
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1998 GMC K1500
Submodels:
Sierra SL, Sierra SLE, Sierra SLT, Sierra Special, Sierra SLS
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1995-1999 GMC K1500 Suburban
Submodels:
Base, SLE, SLT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-2000 GMC K2500
Submodels:
Sierra SL, Sierra SLE, Sierra SLT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1999 GMC K2500 Suburban
Submodels:
Base, SLE, SLT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-2000 GMC K3500
Submodels:
Sierra SL, Sierra SLE, Sierra SLT
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1997-1999 GMC P3500
Submodels:
Base
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1996-2002 GMC Savana 2500
Submodels:
Base, SLE, SLT
Liters:
6.5L
Engine:
V8
Designs:
L65, Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1996-2002 GMC Savana 3500
Submodels:
Base, SLE, SLT
Liters:
6.5L
Engine:
V8
Designs:
L65, Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1997-1998 GMC School Bus Chassis
Submodels:
B7T042
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
1994-1997 GMC Yukon
Submodels:
Base, SLE, Sport, SLT, SL
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors
2002-2004 Hummer H1
Submodels:
Base
Liters:
6.5L
Engine:
V8
Valves:
16v
Aspiration:
Turbocharged
Manufacturers:
General Motors

Tech Docs

Download FSD_Installation_instruction.pdf
Click here to download Acrobat Reader Some Tech Docs are in PDF format and require Adobe Reader.
Click here to download Adobe Reader.

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