Navistar DT466 G2.9 Injector | 2004-2005 | 5010657R92 | Torque Diesel | Remanufactured

Torque Diesel remanufactured G2.9 HEUI fuel injector for 2004–2005 Navistar DT466 engines. Navistar references it as 5010657R92, 1842577C94 and 1842224C91. Fitment is gated by engine serial number — this injector covers ESN 2,000,001 through 2,999,999. Installation requires removal of the high-pressure oil rail, so plan on a rail seal kit as part of the job.

Key Features

• G2.9 generation HEUI injector for the 2004–2005 DT466
• Completely disassembled and inspected — any component outside OEM spec is replaced, then components are cleaned and re-inspected
• 100% nozzle replacement on every unit
• Assembled by factory-trained technicians
• 100% end-of-line tested on OEM test equipment, to OEM specification, by OEM-trained technicians
• Restores OE fuel atomization and fuel delivery

Specifications

• Part number: 5010657R92
• Injector generation: G2.9
• Navistar OE references: 1842577C94, 1842577C93, 1842224C91
• Component type: HEUI fuel injector
• Condition: Remanufactured
• Fuel system: HEUI — hydraulically actuated, electronically controlled unit injector
• Engine: Navistar DT466, 7.6 L
• Model years: 2004–2005
• Engine serial number range: 2,000,001 to 2,999,999
• Sold as: each (the DT466 is an inline-six and takes six injectors)

Warranty

Two-year unlimited-mileage warranty covering defects in materials and workmanship, plus up to $750 in labor coverage. Claims are handled through your local M&D location or the M&D warranty team.

Compatibility & Fitment

• Navistar DT466, 2004, 245 to 285 HP (HT) — ESN 2,000,001 to 2,999,999
• Navistar DT466, 2005, 210 to 285 HP — ESN 2,000,001 to 2,999,999
• Equipment: International 3000RE, 3200, 3800, 4300, 4300LP, 4400, 4400LP, 4700, 4900, 7300, 7400 and CXT

Fitment gate — confirm your engine serial number falls within 2,000,001 to 2,999,999 before ordering. Other DT466 generations use different injectors that do not interchange.

Second fitment gate — read the part number off the injector you are removing and match it before ordering a full set.

Installation requirement — replacing these injectors requires removal of the high-pressure oil rail. Order a high-pressure oil rail seal kit to reinstall the rail. The job cannot be completed without it.

Also referenced as: 1842577C93, 1842224C91, 5010657R91

Conclusion

This is a Torque Diesel remanufactured G2.9 HEUI injector for 2004–2005 Navistar DT466 engines, covering ESN 2,000,001 through 2,999,999. Confirm your engine serial number before ordering, and order a high-pressure oil rail seal kit alongside it, since the rail must come off to install these injectors.